{"id":2078,"date":"2025-08-04T08:01:31","date_gmt":"2025-08-04T08:01:31","guid":{"rendered":"https:\/\/sinocarbonfibre.com\/?p=2078"},"modified":"2025-08-04T08:04:24","modified_gmt":"2025-08-04T08:04:24","slug":"advancements-in-the-production-of-continuous-carbon-fiber-reinforced-thermoplastic-prepregs","status":"publish","type":"post","link":"https:\/\/sinocarbonfibre.com\/de\/advancements-in-the-production-of-continuous-carbon-fiber-reinforced-thermoplastic-prepregs\/","title":{"rendered":"Fortschritte bei der Herstellung von kontinuierlichen kohlenstofffaserverst\u00e4rkten thermoplastischen Prepregs"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"2078\" class=\"elementor elementor-2078\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-c7f84ef e-flex e-con-boxed e-con e-parent\" data-id=\"c7f84ef\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4b5e73a elementor-widget elementor-widget-text-editor\" data-id=\"4b5e73a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>1. Neuheit bei den Impr\u00e4gnierungstechniken<\/h2><p>Herk\u00f6mmliche Verfahren zur Verarbeitung von hochviskosen thermoplastischen Harzen weisen h\u00e4ufig M\u00e4ngel in Bezug auf den Harzfluss und die Faserbenetzung auf. Um dieses Problem zu l\u00f6sen, haben die Forscher die Suspensionsschmelztechnik und die ultraschallunterst\u00fctzte Impr\u00e4gnierung eingef\u00fchrt. Bei der Suspensionsschmelztechnik wird Harzpulver in einer w\u00e4ssrigen Suspension dispergiert, wobei Ultraschallkavitation zur Ausdehnung der Fasern und zur gleichm\u00e4\u00dfigen Einbettung des Harzgranulats zwischen den Fasern genutzt wird. Das anschlie\u00dfende Schmelzen und Verfestigen bei hohen Temperaturen erm\u00f6glicht die gro\u00dftechnische Herstellung von Hochleistungsharzen wie PEEK und PPS. Dieses umweltfreundliche Verfahren erm\u00f6glicht eine kontinuierliche Produktion und verbessert die Gleichm\u00e4\u00dfigkeit und die mechanischen Eigenschaften der Prepregs. Bei der ultraschallunterst\u00fctzten Impr\u00e4gnierung werden Hochfrequenzschwingungen eingesetzt, um die Oberfl\u00e4chenspannung des Harzes zu verringern, die Harzinfiltration zu verbessern, die Porosit\u00e4t zu verringern und die Grenzfl\u00e4chenhaftung zu erh\u00f6hen.<\/p><p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-2079 size-full\" src=\"https:\/\/sinocarbonfibre.com\/wp-content\/uploads\/2025\/08\/Needle-Punched-Precast1.jpg\" alt=\"\" width=\"1000\" height=\"600\" srcset=\"https:\/\/sinocarbonfibre.com\/wp-content\/uploads\/2025\/08\/Needle-Punched-Precast1.jpg 1000w, https:\/\/sinocarbonfibre.com\/wp-content\/uploads\/2025\/08\/Needle-Punched-Precast1-300x180.jpg 300w, https:\/\/sinocarbonfibre.com\/wp-content\/uploads\/2025\/08\/Needle-Punched-Precast1-768x461.jpg 768w, https:\/\/sinocarbonfibre.com\/wp-content\/uploads\/2025\/08\/Needle-Punched-Precast1-600x360.jpg 600w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/p><h2>2. Verbesserte Faserausbreitungsmethoden<\/h2><p>Herk\u00f6mmliche Streumethoden k\u00f6nnen die Fasern besch\u00e4digen und die mechanische Leistung beeintr\u00e4chtigen. Die Forscher haben eine kombinierte mechanische und Luftstromspreiztechnik entwickelt. Beim mechanischen Spreizen erfolgt die Ausbreitung durch Querverschiebung mittels Druck und Reibung, w\u00e4hrend beim Luftstromspreizen Druckluft verwendet wird, um die Fasern zu bespr\u00fchen und zu biegen, wodurch sie ohne direkten Kontakt aufgeweitet werden. Dieser duale Ansatz verbessert die Gleichm\u00e4\u00dfigkeit der Faserausbreitung und verringert die Fasersch\u00e4digung, wodurch die Grundlage f\u00fcr die Herstellung von Hochleistungs-Prepregs geschaffen wird.<\/p><h2>3. Innovative Harzsysteme<\/h2><p>Die Auswahl und Modifizierung von Harzsystemen ist entscheidend f\u00fcr die Leistung von Prepregs. F\u00fcr hochviskose Harze wie PEEK und PPS haben Forscher niedrigschmelzende Copolymere und Technologien zur Modifizierung von Nanof\u00fcllstoffen entwickelt. Niedrigschmelzende Copolymere verringern die Viskosit\u00e4t der Harzschmelze und verbessern die Flie\u00dff\u00e4higkeit durch die Einbindung flexibler Segmente, w\u00e4hrend Nanof\u00fcllstoffe die mechanische und thermische Best\u00e4ndigkeit durch die St\u00e4rkung der Grenzfl\u00e4chenbindung zwischen Harz und Fasern verbessern. Dar\u00fcber hinaus wurden hochtemperaturbest\u00e4ndige thermoplastische Schlichtemittel entwickelt. Diese Mittel verbessern die Kompatibilit\u00e4t zwischen Harz und Kohlenstofffasern durch molekulares Design und erh\u00f6hen die Scherfestigkeit der Grenzfl\u00e4chen erheblich.<\/p><h2>4. Intelligente Fertigungsanlagen<\/h2><p>Um eine kontinuierliche und automatisierte Produktion zu realisieren, wurden intelligente Vorbereitungsanlagen entwickelt. Diese integrierten Systeme kombinieren Module f\u00fcr die Faserausbreitung, die Harzimpr\u00e4gnierung und die Prepreg-Aufwicklung. Durch die pr\u00e4zise Regulierung von Temperatur, Druck und Geschwindigkeit automatisieren und intelligentisieren sie den Prepreg-Aufbereitungsprozess. Intelligente Schmelzeimpr\u00e4gnieranlagen beispielsweise verwenden Schneckenextruder zum Aufschmelzen des Harzes, zur Impr\u00e4gnierung durch dynamischen Form-Faser-Kontakt und zur Herstellung von Prepregs durch K\u00fchlen, Ziehen und Wickeln. Diese Anlagen steigern die Produktionseffizienz und gew\u00e4hrleisten eine gleichbleibende Prepreg-Qualit\u00e4t.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>1. Novelty in Impregnation Techniques Conventional methods, when handling high-viscosity thermoplastic resins, often fall short in terms of resin flow and fiber wetting. To address this, researchers have introduced the suspended hot melt technique and ultrasonic-assisted impregnation. The suspended hot melt method disperses resin powder in an aqueous suspension, leveraging ultrasonic cavitation to expand fiber [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2079,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[29],"tags":[126,154],"class_list":["post-2078","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-information","tag-carbon-fiber","tag-carbon-fiber-reinforced-thermoplastic-prepregs"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Advancements in the Production of Continuous Carbon Fiber-Reinforced Thermoplastic Prepregs - China carbon fiber drone products, carbon fiber, aramid fiber products and customized manufacturers<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/sinocarbonfibre.com\/de\/advancements-in-the-production-of-continuous-carbon-fiber-reinforced-thermoplastic-prepregs\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Advancements in the Production of Continuous Carbon Fiber-Reinforced Thermoplastic Prepregs - China carbon fiber drone products, carbon fiber, aramid fiber products and customized manufacturers\" \/>\n<meta property=\"og:description\" content=\"1. Novelty in Impregnation Techniques Conventional methods, when handling high-viscosity thermoplastic resins, often fall short in terms of resin flow and fiber wetting. To address this, researchers have introduced the suspended hot melt technique and ultrasonic-assisted impregnation. 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